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Figure 4-26. Installation of Connecting Rods
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TM-55-4920-405-13-P Test Stand Hydraulic System Gasoline Engine Driven Type D-5C Manual
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Hydraulic System. - TM-55-4920-405-13-P0088
TM 55-4920-405-13&P
Section IV.
REASSEMBLY AND ALIGNMENT
4 - 6 . REASSEMBLY. Reassemble the components
(a) Push the AMMETER carefully into
position in the control panel.
of the test stand using the following procedures.
(b) Attach the AMMETER to the control
Electrical
System.
panel by installing the u-clamp behind
a.
the meter.
(1)
Ignition Wire Assembly. Install the igni-
(c) Check the tags you placed on the elec-
tion wire assembly as follows:
trical leadwires when you removed
the AMMETER. Connect the lead-
Feed new ignition wire through the
wires to the correct meter lugs, and
(a)
clamps removed from the old ignition
install and tighten the nuts on the
meter lugs.
wire.
(b)
Note that numbers are stamped on the
(5)
end of the magneto and on the engine
Reservoir Fluid Level Indicator Gage. To
shrouding next to the spark plugs. At-
install RESERVOIR FLUID LEVEL INDI-
CATOR GAGE (10, figure 2-1), proceed
tach each ignition wire to the same
as follows:
numbered magneto terminal and spark
plug.  For example, connect one igni-
tion wire to the number 2 terminal of
(a) Position the RESERVOIR FLUID
LEVEL INDICATOR GAGE in the con-
the magneto and the number 2 spark
trol panel.  Install u-clamp behind the
plug.
Tighten the nut on one end of each ig-
(c)
gage.
nition wire to the magneto terminal,
(b) Check the tags you attached to the
electrical leadwires when you re-
and the nut on the opposite end to the
spark plug.
moved the gage.  Secure the leadwires
to the correct gage studs with nuts.
(d)
Attach the clamps on the ignition
wires to the engine shrouding with
(6)
Fuel Level Gage.  To install FUEL LEVEL
screws and lockwashers.
gage (4, figure 2-1), proceed as follows:
(2)
Starter Motor. After the engine has been
assembled, install starter motor (9, fig-
(a) Position the FUEL LEVEL gage in the
control panel.  Install the u-clamp be-
ure 4-5) as follows:
hind the gage.
(b) Check the tags you attached to the
(a)  Attach the starter motor support
electrical leadwires when you re-
bracket to the starter motor with a
moved the gage.  Connect the lead-
screw and washer. Do not tighten the
wires to the correct gage studs, and
screw at this point.
install the nuts on the studs.
(b)
Insert the starter motor into the
engine.  Make sure that the starter
(7)
Electrical Wiring and Cables. To install
motor engages the engine flywheel.
electrical wiring and cables, proceed as
Attach the starter motor to the engine
follows:
with bolts and lockwashers.
(c)
Slide the starter motor support
(a) For electrical leadwires or cables
bracket over the studs on the engine.
that are not laced or taped into a
Install the bracket mounting nuts and
harness, cut the wire or cable to the
lockwashers, and tighten the nuts.
proper length, and attach lugs to the
(d)
Tighten the screw that attaches the
ends.  Use standard procedures for
starter motor support bracket to the
cutting, tinning, and attaching lugs.
starter motor.
Route the leadwire or cable the same
(e)
Connect the starter cable to the
as the removed leadwire or cable,
starter motor terminal with one screw
and connect the lugs to the proper
and lockwasher.
terminating  points.
(b) For electrical leadwires or cables
(3)
Temperature Switch. To install the tem-
that are laced or taped into a wiring
perature switch in manifold (6, figure
harness, proceed as follows:
4-6), screw the temperature switch into
the manifold. Then, attach the electrical
1.
Measure the length of the lead-
leadwire to the temperature switch
wire or cable to be replaced. Add
terminal.
one extra foot to this length, and
cut a replacement wire or cable
to this new length. Make sure
(4)
Ammeter.  To install AMMETER (3, fig-
you use wire of the correct gauge.
ure 2-1), proceed as follows:
4-39

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