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Page Title: SERVICE INSTRUCTIONS
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TM9-6115-667-13&P SERVICE INSTRUCTIONS Note:   For   orientation   of   piece   parts   in   the   following procedures, refer to the parts location diagram contained in the PARTS LIST section of this manual. RECEPTACLE PANEL REMOVAL AND REPLACEMENT REMOVAL 1. Clean     the     exterior     of     the     hydraulic     motor generator and place on a clean work surface. 2. Remove the four 5/16-24 x 1/2 inch/1.27 cm long machine  screws  (21,  figure  2)  securing  the  receptacle panel assembly (2) to the receptacle box (5). 3. Locate the wire harness connected between the stator  (13)  and  the  receptacle  panel  (2).    In  this  wire harness are a green, white, and black wire. Tag  and  disconnect  each  of  these  from  the  receptacles (19 & 20) on the receptacle panel (2). 4. The  receptacle  panel  assembly  (2)  can  now  be laid  aside  or  its  components  individually  inspected  and serviced as required. REPLACEMENT 1. Connect the green, white, and black wires in the wire  harness  to  the  appropriate  terminals.    Refer  to  the wiring diagram for the correct connections. 2. Install the receptacle panel (2) onto the receptacle  box  (5)  and  secure  with  four  5/16-24  x  1/2 inch long phillips head machine screws (21). ROTOR REMOVAL AND REPLACEMENT REMOVAL 1. Remove  nuts  (10),  washers  (9),  and  feet  (35) which  secure  the  frame  weldment  (36)  to  the  hydraulic motor generator.  Remove the hydraulic motor generator from the frame weldment (36). 2. Perform steps 1 through 4 of the RECEPTACLE PANEL REMOVAL procedure. 3. Locate  the  capacitor  (18)  in  the  receptacle  box (5), tag and disconnect the two red wires connected to it. 4. Remove  the  four  1/4-20  x  91/2  inchl32  cm  long stator   bolts   (4)   securing   the   stator   (13)   between   the receptacle   box   (5)   and   the   outboard   bearing   bracket assembly  (7)  and  the  inboard  engine  end  adapter  (26). Set the receptacle box (5) aside. 5.    Using  a  soft-faced  mallet,  carefully  and  lightly  tap around  the  outboard  bearing  bracket  assembly  (7)  from the inboard side until it is free of the stator (13). 6.    Lift  the  stator  (13)  free  of  the  inboard  engine  end adapter (26) and lay it aside. 7.    Remove  the  rotor  assembly  (24)  from  the  Hyrevz motor  (31)  drive  shaft  by  loosening  the  rotor  attaching capscrew   (22)   using    a    typical    thinwall    1/2-inch    end wrench until the "C” washer (23) drops out.  Lift the rotor assembly (24) up and away from the inboard engine end adapter   (26).      It   may   be   necessary   to   loosen   the capscrew  (22)  against  the  rotor  assembly  to  force  the rotor assembly off the Hyrevz motor drive shaft. 8

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