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- TECHNICAL MANUAL
- Operator's Aviation Unit and Intermediate Maintenance Manual
- WARNING
- WARNING (Cont)
- Table of Contents
- LIST OF ILLUSTRATIONS
- Chapter 1. INTRODUCTION
- FIGURE 1-1. AIRCRAFT HYDRAULIC SYSTEM TEST STAND TRAILER MOUNTED TYPE MK-1
- SECTION II. EQUIPMENT DESCRIPTION AND DATA
- FIGURE 1-2. INTERNAL COMPONENTS ASSEMBLY
- Reservoir
- Protective Devices and Instrumentation
- FIGURE 1-3. ELECTRICAL SCHEMATIC DIAGRAM (SHEET 1 OF 2 )
- FIGURE 1-3. ELECTRICAL SCHEMATIC DIAGRAM (SHEET 2 OF 2 )
- TABLE 1-1 EQUIPMENT DATA
- SECTION III. PRINCIPLES OF OPERATION
- FIGURE 1-4. HYDRAULIC SCHEMATIC DIAGRAM
- FIGURE 1-5. ELECTRICAL WIRING DIAGRAMS (SHEET I OF 2)
- FIGURE 1-5. ELECTRICAL WIRING DIAGRAMS (SHEET 2 OF 2)
- FIGURE 1-6. CONNECTION DIAGRAMS FOR 220V AND 440V OPERATION
- Chapter 2. OPERATING INSTRUCTIONS
- Preliminary checks.
- The test stand is now full and air free.
- SECTION III. AIRCRAFT FILL AND TEST PROCEDURES.
- Bleeding an aircraft hydraulic system
- Aircraft testing procedure
- To test an aircraft system, proceed as follows:
- FIGURE 2- 1. INSTRUMENT PANEL ASSEMBLY
- TABLE 2-1 CONTROLS AND INSTRUMENTS
- Table 2-1 Controls and Instrument (Cont.)
- TABLE 2-2 CONTROL SETTINGS
- Chapter 3. MAINTENANCE INSTRUCTIONS, AVUM, AVIM
- Servicing hydraulic system
- Preliminary lubrication.
- Table 3-1. Periodic Inspections Chart
- Table 3-1. Periodic Inspections Chart (cont.)
- Table 3-1. Periodic Inspections Chart (cont.)
- FIGURE 3-1. LUBRICATION DIAGRAM
- TABLE 3-2. TABLE OF LUBRICANTS
- SECTION IV. TROUBLESHOOTING
- Table 3-3. Troubleshooting Chart
- Table 3-3. Troubleshooting Chart (Cont)
- SECTION V. MAINTENANCE PROCEDURES
- Maintenance of significant components
- Summary of cabinet assembly maintenance.
- Cabinet assembly
- Cabinet assembly - Repair
- Cabinet assembly - Replace
- INSTALLATION
- Summary of chassis maintenance.
- Summary of chassis maintenance (cont.)
- Summary of chassis maintenance (cont.)
- Axle and steering assembly - Inspect
- Axle and steering assembly - Service
- Axle and steering assembly - Repair
- Axle and steering assembly - Repair (cont.)
- Axles and steering assembly - Replace
- INSTALLATION
- Axle and steering assemblies - Repair
- Tie rods and ends - Inspect
- Tie rods and ends - Service
- Tie rod and ends - Replace
- INITIAL SETUP
- Springs - Inspect
- Springs - Service
- Springs - Replace
- Wheel assembly - Inspect
- Wheel assembly - Service
- Wheel assembly - Replace
- INSTALLATION
- DISASSEMBLY
- REASSEMBLY
- Hub and bearings - Inspect
- Hub and bearings - Service
- Hub and bearings - Replace
- REMOVAL
- INSTALLATION
- Brake assembly - Inspect
- Brake assembly - Service
- Brake assembly - Adjust
- ADJUSTMENT
- Brake assembly - Replace
- INSTALLATION
- DISASSEMBLY
- REASSEMBLY
- Tire and tube - Inspect
- Tire and tube - Service
- Tire and tube - Repair
- Tire and tube - Replace
- Towbar assembly-Inspect
- Towbar assembly-Service
- Towbar assembly-Repair
- Towbar assembly-Replace
- INSTALLATION
- Summary of electrical system maintenance
- Main pump motor and fill pump motor-Inspect
- Main pump motor and fill pump motor-Replace
- REMOVAL - MAIN PUMP MOTOR
- REMOVAL - FILL PUMP MOTOR
- INSTALLATION - MAIN PUMP MOTOR
- Switches, circuit breakers and lights-Inspect
- Switches and circuit breakers-Service
- Switches, circuit breakers and lights-Replace
- REMOVAL - SWITCHES AND LIGHTS
- REMOVAL - CIRCUIT BREAKERS AND OTHER ELECTRICAL COMPONENTS
- Wiring and cables-Inspect
- Wiring and cables-Service
- Wiring and cables-Repair (AVIM)
- Wiring and cables-Replace (AVIM)
- Fuses-Inspect
- INSPECTION
- Fuses-Replace
- Summary of hydraulic system maintenance
- Summary of hydraulic system maintenance (cont.)
- Pumps-Inspect
- Pumps-Replace
- REMOVAL - MAIN PUMP
- REMOVAL - FILL PUMP
- INSTALLATION - MAIN PUMP
- Cooler - Inspect
- INSPECTION
- Cooler - Repair
- Cooler - Replace
- INSTALLATION
- Compensator control and volume control - Inspect
- Compensator control and volume control - Service
- Compensator control and volume control - Replace
- REMOVAL - COMPENSATOR CONTROL
- Valves - Inspect
- Valves - Repair (AVIM)
- Valves - Replace
- REMOVAL - FILL SYSTEM RELIEF VALVE
- REMOVAL - BLEED VALVE
- INSTALLATION - LOW PRESSURE RELIEF VALVE
- INSTALLATION - BLEED VALVE
- Valves - Replace
- DISASSEMBLY - LOW PRESSURE RELIEF VALVE
- DISASSEMBLY - FILL SYSTEM RELIEF VALVE
- REASSEMBLY - FLOW CONTROL VALVE AND BYPASS VALVE
- DISASSEMBLY - BLEED VALVE
- DISASSEMBLY - FOUR WAY VALVE
- Fluid reservoir - Inspect
- Fluid reservoir - Repair (AVIM)
- Fluid reservoir - Replace
- INSTALLATION
- Filter assemblies - Inspect
- Filter assemblies - Service
- SERVICE - LOW PRESSURE FILTER
- Filter assemblies - Test
- Filter assemblies - Replace
- REMOVAL - FILL SYSTEM FILTER
- DISASSEMBLY - HIGH PRESSURE FILTER
- REASSEMBLY - HIGH PRESSURE FILTER
- REASSEMBLY - LOW PRESSURE FILTER
- DISASSEMBLY - FILL SYSTEM FILTER
- Hydraulic piping - Inspect
- Hydraulic piping assembly - Repair (AVIM)
- Hydraulic piping assembly - Replace
- Hydraulic piping assembly - Test (AVIM)
- Gages - Inspect
- Gages - Replace (AVIM)
- REMOVAL - OIL TEMPERATURE GAGE
- INSTALLATION - OIL TEMPERATURE GAGE
- Summary of instrument panel maintenance.
- Control knobs - Inspect
- Control knobs - Replace
- Panel assembly - Inspection
- Panel assembly - Repair (AVIM)
- Panel assembly - Replace
- INSTALLATION
- Instruments - Inspection
- Instruments - Replace (AVIM)
- REMOVAL - HIGH PRESSURE GAGE
- INSTALLATION - LOW PRESSURE GAGE
- DISASSEMBLY - FLOWMETER
- DISASSEMBLY - FLOWMETER (Cont)
- DISASSEMBLY - FLOWMETER (Cont)
- REASSEMBLY FLOWMETER
- REASSEMBLY - FLOWMETER (Cont.)
- Instruments-Calibration (CRC)
- CALIBRATION - LOW PRESSURE GAGE
- CALIBRATION - OIL TEMPERATURE GAGE
- CALIBRATION - FLOWMETER
- Appendix A: REFERENCES
- Appendix B: MAINTENANCE ALLOCATION CHART
- Explanation of Columns in Tools and Test Equipment Requirements
- SECTION II. MAINTENANCE ALLOCATION CHART FOR HYDRAULIC TEST STAND
- SECTION II. MAINTENANCE ALLOCATION CHART FOR HYDRAULIC TEST STAND (Cont)
- SECTION II. MAINTENANCE ALLOCATION CHART FOR HYDRAULIC TEST STAND (Cont)
- SECTION II. MAINTENANCE ALLOCATION CHART FOR HYDRAULIC TEST STAND (Cont)
- SECTION III. TOOLS AND TEST EQUIPMENT
- SECTION IV. REMARKS
- Appendix C: REPAIR PARTS AND SPECIAL TOOLS LIST
- Source Code
- Maintenance Code.
- Recoverability Code.
- EXPLANATION OF INDEX FORMAT AND COLUMNS (SECTION IV).
- SPECIAL INFORMATION.
- How to Locate Repair Parts.
- Figure C-1. CABINET ASSEMBLY
- Repair Parts List
- Repair Parts List (Cont)
- Figure C-2. INTERNAL COMPONENTS ASSEMBLY (Sheet 1 of 3)
- Figure C-2. INTERNAL COMPONENTS ASSEMBLY (Sheet 2 of 3)
- Figure C-2. INTERNAL COMPONENTS ASSEMBLY (Sheet 3 of 3)
- Repair Parts List
- Repair Parts List (Cont)
- FIGURE C-3. FOUR WHEEL RUNNING GEAR ASSEMBLY
- Repair Parts List
- FIGURE C-4. BRAKE LEVER ASSEMBLY
- Repair Parts List
- FIGURE C-5. FRONT AXLE ASSEMBLY
- Repair Parts List
- Repair Parts List (Cont)
- FIGURE C-6. REAR AXLE ASSEMBLY
- Repair Parts List
- FIGURE C-7. ELECTRICAL COMPONENTS PANEL ASSEMBLY
- Repair Parts List
- FIGURE C8. HOSE ASSEMBLIES
- Repair Parts List
- FIGURE C-9. HYDRAULIC PIPING INSTALLATION
- Repair Parts List
- Repair Parts List (Cont)
- Repair Parts List (Cont)
- FIGURE C-10. CHECK VALVE, 3/8 INCH
- Repair Parts List
- FIGURE C11. CHECK VALVE, 1 INCH
- Repair Parts List
- FIGURE C12. LOW PRESSURE FILTER
- Repair Parts List
- FIGURE C-13. HIGH PRESSURE FILTER
- Repair Parts List
- FIGURE C-14. HIGH PRESSURE RELIEF VALVE
- Repair Parts List
- FIGURE C-15. FOURWAY VALVE
- Repair Parts List
- FIGURE C-16. LOW PRESSURE RELIEF VALVE
- Repair Parts List
- FIGURE C17. FLOWMETER
- Repair Parts List
- FIGURE C-18. BLEED VALVE
- Repair Parts List
- FIGURE C-19. RELIEF VALVE, FILL PRESSURE
- Repair Parts List
- FIGURE C-20. COMPENSATOR CONTROL ASSEMBLY
- Repair Parts List
- FIGURE C-21. VOLUME CONTROL ASSEMBLY
- Repair Parts List
- FIGURE C-22. INSTRUMENT PANEL ASSEMBLY
- Repair Parts List
- Repair Parts List (Cont)
- NATIONAL STOCK NUMBER INDEX
- NATIONAL STOCK NUMBER INDEX (Cont)
- NATIONAL STOCK NUMBER INDEX (Cont)
- NATIONAL STOCK NUMBER INDEX (Cont)
- PART NUMBER INDEX
- PART NUMBER INDEX (Cont)
- PART NUMBER INDEX (Cont)
- PART NUMBER INDEX (Cont)
- PART NUMBER INDEX (Cont)
- PART NUMBER INDEX (Cont)
- PART NUMBER INDEX (Cont)
- PART NUMBER INDEX (Cont)
- PART NUMBER INDEX (Cont)
- PART NUMBER INDEX (Cont)
- PART NUMBER INDEX (Cont)
- PART NUMBER INDEX (Cont)
- PART NUMBER INDEX (Cont)
- PART NUMBER INDEX (Cont)
- PART NUMBER INDEX (Cont)
- PART NUMBER INDEX (Cont)
- PART NUMBER INDEX (Cont)
- PART NUMBER INDEX (Cont)
- PART NUMBER INDEX (Cont)
- PART NUMBER INDEX (Cont)
- PART NUMBER INDEX (Cont)
- PART NUMBER INDEX (Cont)
- PART NUMBER INDEX (Cont)
- PART NUMBER INDEX (Cont)
- PART NUMBER INDEX (Cont)
- PART NUMBER INDEX (Cont)
- PART NUMBER INDEX (Cont)
- PART NUMBER INDEX (Cont)
- Appendix D: EXPENDABLE SUPPLIES AND MATERIALS LIST
- Section II: EXPENDABLE SUPPLIES AND MATERIALS LIST FOR TEST STAND, AIRCRAFT HYDRAULIC SYSTEM, TYPE MK-1
- ALPHABETICAL INDEX
- ALPHABETICAL INDEX (Cont)
- ALPHABETICAL INDEX (Cont)
- ALPHABETICAL INDEX (Cont)
- ALPHABETICAL INDEX (Cont)
- ALPHABETICAL INDEX (Cont)
- ALPHABETICAL INDEX (Cont)
- ALPHABETICAL INDEX (Cont)
- ALPHABETICAL INDEX (Cont)
- ALPHABETICAL INDEX (Cont)
- ALPHABETICAL INDEX (Cont)
- ALPHABETICAL INDEX (Cont)
- ALPHABETICAL INDEX (Cont)
- The Metric System and Equivalents
- TM-55-4920-442-13-P
- Shared Top Border
- Blank Page
- By Order of the Secretary of the Army
- Shared Bottom Border
- Recommended Changes to Equipment Technical Publications
- Shared Left Border
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