TM-55-4920-405-13-P

• TECHNICAL MANUAL
• Operator's, Aviation Unit and Aviation Intermediate Maintenance Manual
• TEST STAND, HYDRAULIC SYSTEM GASOLINE ENGINE DRIVEN
• TEST STAND, HYDRAULIC SYSTEM GASOLINE ENGINE DRIVEN
• Warning
• TABLE OF CONTENTS
• LIST OF ILLUSTRATIONS
• LIST OF TABLES
• Chapter 1. INTRODUCTION
• Figure 1-1. Hydraulic Test Stand, Type D-5C
• Figure 1-2. Hydraulic Test Stand, Type D-5C, Major Assemblies
• Figure 1-3. Hydraulic Test Stand, Type D-5C, Location of Components and Assemblies
• Figure 1-4. Hydraulic Test Stand, Type D-5C, Cabinet Assembly DOOrS
• Figure 1-7. Adapter Assembly (Part No, 7469-1 Only), Component Location
• Table 1-1. Function of Components and Assemblies of Unit Subassembly
• Table 1-4. Function of Components of 3/4 Inch Hose Assembly
• Table 1-6. Leading Particulars
• Section III. TEST EQUIPMENT, SPECIAL TOOLS, AND MATERIALS
• Chapter 2. OPERATING INSTRUCTIONS
• Figure 2-1. Main Control Panel, Controls and Instrumentation
• Figure 2-2. Start - up Panel, Controls
• Table 2-1. Function of Main Panel Controls and Instrumentation
• Table 2-2. Function of Startup Panel Controls
• SHUT-DOWN.
• Figure 2-3. Magneto Control
• Chapter 3. AVIATION UNIT MAINTENANCE INSTRUCTIONS
• Figure 3-1. Test Stand Packing/Unpacking
• PREPARATION FOR STORAGE.
• Figure 3-2. Test Stand Engine and Access Points
• PREPARATION FOR SHIPMENT
• Figure 3-3. Preservation , Packaging, Packing, and Marking Requirements Document
• Section II. INSPECTIONS AND SERVICING
• Table 3-2. Intermediate Inspection Requirements
• Table 3-2. Intermediate Inspection Requirements Continued.
• Table 3-3. Periodic Inspection Requirements - Continued
• Table 3-4. Daily Servicing
• Table 3-5. Lubricants
• Section III. PREVENTIVE MAINTENANCE
• Section V. REPAIR AND REPLACEMENT OF AUTHORIZED PARTS
• Figure 3-4. Battery Removal and Replacement
• Figure 3-5. Air Cleaner Disassembly
• Chapter 4. AVIATION INTERMEDIATE MAINTENANCE INSTRUCTIONS
• Table 4-1. Preliminary Performance Checks
• Table 4-2. Engine Start-up Performance Checks
• Table 4-2. Engine Start-up Performance Checks (Cont)
• Table 4-2. Engine Start-up Performance Checks (Cont)
• Table 4-3. Hydraulic Performance Checks During System Test
• Table 4-4. Test Stand Shutdown Performance Checks
• TROUBLE ANALYSIS.
• Figure 4-3. Electrical System, Schematic Diagram
• Overall Engine Check,
• Figure 4-4. Hydraulic System , Schematic Diagram
• Section III: REPAIR PROCEDURES
• Hydraulic System.
• Figure 4-5. Removal of Minor Engine Components
• Figure 4-6. Removal of Hydraulic System Components
• Hydraulic Pump.
• Figure 4-7. Volume Control Assembly
• Engine.
• Figure 4-8. Engine Disassembly
• Fuel Pump
• DETAILED REPAIR INSTRUCTIONS.
• Figure 4-9. Tire and Wheel Removal
• Hydraulic System.
• Figure 4-10. Starter Motor, Repair Parts
• Carburetor .
• Figure 4-11. Fuel Pump, Exploded View
• Figure 4-12. Marvel-Schebler Carburetor
• Governor.
• Figure 4-13. Zenith Carburetor, Exploded View
• Crankcase Assembly
• Figure 4-14. Governor.Exploded View
• Figure 4-15. Removal of Valves
• Figure 4-17. Removal of Gear
• Figure 4-19. Connecting Rod
• Figure 4-22. Removal of Crankshaft
• Figure 4-24. Piston, Ring, and Rod Clearances
• Figure 4-25. Engine Cross Section
• Figure 4-26. Installation of Connecting Rods
• Section IV. REASSEMBLY AND ALIGNMENT
• Hydraulic System.
• Hydraulic Fluid Manifold.
• Engine.
• Alternator.
• Figure 4-27. Magneto Timing Diagram
• ALIGNMENT.
• Figure 4-29. Magneto Breaker Point Adjustment
• Appendix A: REFERENCES
• Appendix B: MAINTENANCE ALLOCATION CHART THREE LEVELS OF MAINTENANCE CONCEPT
• USE OF THE MAINTENANCE ALLOCATION CHART
• SYMBOLS.
• Hydraulic Test Stand - Type D5C
• Hydraulic Test Stand - Type D5C (Cont)
• Hydraulic Test Stand - Type D5C (Cont)
• HYDRAULIC TEST STAND - TYPE D5C
• TOOL AND TEST EQUIPMENT REQUIREMENTS
• Appendix C: REPAIR PARTS AND SPECIAL TOOLS LIST
• Source Code.
• Maintenance Code.
• Recoverability Code.
• Explanation of Columns (Sect. IV).
• Special Information.
• How to Locate Repair Parts.
• Figure C-1. Main Control Panel, Electrical Instruments
• Repair Parts List
• Figure C-2. Start-up Panel, Electrial Controls
• Repair Parts List
• Figure C-3. Battery
• Repair Parts List
• Figure C4. Starter Installation
• Repair Parts List
• Figure C-5. Starter Motor
• Repair Parts List
• Figure C-6. Radio Shielded Magneto Ignition
• Repair Parts List
• Figure C-7. Alternator
• Repair Parts List
• Repair Parts List
• Repair Parts List (Cont)
• Repair Parts List (Cont)
• Figure C-10. Three Quarter Inch Inlet Hose Assembly
• Repair Parts List
• Repair Parts List (Cont)
• Repair Parts List (Cont)
• Repair Parts List (Cont)
• Figure C-12. Main Control Panel, Hydraulic Controls and Instrument
• Repair Parts List
• Figure C-13. Valve Assembly, Reservoir Shut-off
• Repair Parts List
• Figure C-14. High Pressure Shut-off Valve
• Repair Parts List
• Figure C-15. F1OW By-pass Valve
• Repair Parts List
• Figure C-16. Pump Control Extension
• Repair Parts List
• Repair Parts List (Cont)
• Figure C-18. LOW Pressure Filter Mounting Straps
• Repair Parts List
• Figure C-19. Low Pressure Filter
• Repair Parts List
• Figure C-2 1. Hydraulic Reservoir
• Repair Parts List
• Repair Parts List (Cont)
• Figure C-22. Hydraulic Piping Diagram
• Repair Parts List
• Repair Parts List (Cont)
• Repair Parts List (Cont)
• Figure C-23. Pump Coupling
• Repair Parts List
• Repair Parts List (Cont)
• Repair Parts List (Cont)
• Figure C-26. Hydraulic Pump
• Repair Parts List
• Repair Parts List (Cont)
• Figure C-27. Start-Up Panel, Engine Controls
• Repair Parts List
• Figure C-28. Air Cleaner
• Repair Parts List
• Figure C-29. Engine
• Repair Parts List
• Repair Parts List (Cont)
• Figure C-30. Carburetor
• Repair Parts List
• Figure C-31. Governor
• Repair Parts List
• Figure C-32. Governor Control Assembly
• Repair Parts List
• Repair Parts List
• Figure C-35. Fuel Pump and Camshaft
• Repair Parts List
• Repair Parts List (Cont)
• Figure C-36. Muffler and Related Parts
• Repair Parts List
• Figure C-37. Manifold and Related Parts
• Repair Parts List
• Figure C-38. Magneto
• Repair Parts List
• Repair Parts List (Cont)
• Figure C-39. Oil Pump Assembly
• Repair Parts List
• Repair Parts List (Cont)
• NATIONAL STOCK NUMBER AND PART NUMBER INDEX
• NATIONAL STOCK NUMBER AND PART NUMBER INDEX (Cont)
• Figure C-41. Cabinet
• Repair Parts List
• Figure C-42. Tire and Wheel
• Repair Parts List
• Figure C-43. Frame and Running Gear
• Repair Parts List
• Figure C-45. Rear Axle
• Repair Parts List
• Repair Parts List (Cont)
• NATIONAL STOCK NUMBER INDEX
• PART NUMBER INDEX
• PART NUMBER INDEX (Cont)
• PART NUMBER INDEX (Cont)
• PART NUMBER INDEX (Cont)
• PART NUMBER INDEX (Cont)
• PART NUMBER INDEX (Cont)
• PART NUMBER INDEX (Cont)
• PART NUMBER INDEX (Cont)
• PART NUMBER INDEX (Cont)
• PART NUMBER INDEX (Cont)
• PART NUMBER INDEX (Cont)
• PART NUMBER INDEX (Cont)
• PART NUMBER INDEX (Cont)
• PART NUMBER INDEX (Cont)
• PART NUMBER INDEX (Cont)
• PART NUMBER INDEX (Cont)
• PART NUMBER INDEX (Cont)
• PART NUMBER INDEX (Cont)
• PART NUMBER INDEX (Cont)
• INDEX
• INDEX (Cont)
• INDEX (Cont)
• INDEX (Cont)
• The Metric System and Equivalents
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• Recommended Changes to Equipment Technical Publications
• Recommended Changes to Equipment Technical Publications
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• By Order of the Secretary of the Army:
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• TM-55-4920-405-13-P
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